Titanium Disc Forging

Your Professional Titanium Disc Forging Supplier

Shaanxi Hangyu Nonferrous Metal Processing Co., Ltd., founded in December 2005, is a national high-tech enterprise mainly engaged in forging titanium and titanium alloy, nickel, zirconium and other non-ferrous metal materials and deep processing of precision parts. Its product scope covers high-end fields such as aerospace, weapons and Marine equipment. The registered capital is 60 million yuan, and the registered address is No.9, East Section of Tianfeng Road, High-tech Development Zone, Baoji City, Shaanxi Province. The company has a 3500-ton fast forging machine imported by HBE company, equipped with more than 10 sets of auxiliary equipment such as box resistance heating furnace, heat treatment furnace and rail operation machine. Imported from Germany, United States and Japan, 150 sets of HELLER five-axis milling vehicle composite machining center, CNC gantry milling machining center, vertical machining center, turning center, electric spark, wire cutting, and 60 sets of advanced measuring equipment such as three coordinate measuring instrument and titanium and titanium alloy bars and forgings have capacity of 3000 tons, including 500000 pieces, which has the deep processing capability of titanium and titanium alloy raw materials to precision parts.

Gr4 Titanium Disc Forgings
Product name. Gr. 4 Titanium forgings (UNS R50700). Aviation grade Gr. 4 titanium alloy forgings (US standard GR 4 / GB TA2)
Titanium 15333 Aerospace-grade Forgings
Titanium 15333 is an advanced high-strength and high toughness β - type titanium alloy forging, specially developed for key components in the aerospace industry with special requirements for
Ti-75 Titanium Alloy Large-diameter Thin-walled Cylindrical Forging
Titanium alloys have excellent comprehensive properties such as high specific strength, good toughness, and resistance to seawater corrosion, especially resistance to chloride ion corrosion in
Gr.6 Titanium Forging
Gr.6 titanium forgings are a typical α - β type titanium alloy product, with a nominal composition of titanium-5 aluminum-2.5 tin. This alloy maintains excellent strength to weight ratio and
Grade 11 Titanium Forging
Grade 11 titanium forgings are renowned for their excellent corrosion resistance and cost-effectiveness.The company provides fast quotes, timely delivery, and exceptional quality.

Why Choose Us

The company in the titanium and titanium alloy, nickel, zirconium and other non-ferrous metal forging and precision parts processing technology field, has a mature product process design and processing technology, product processing quality and sales volume in the leading position in the segmentation field.

Technical Team

The company currently has over 170 employees, including 20 technical professionals, 10 senior engineers, and 15 senior technicians. A total of 55 employees hold an associate degree or higher.

Obtain Patent

The company holds 18 core product patents, and its "Hangyu Titanium" brand enjoys strong market competitiveness within the industry.

Good Reputation

With a solid reputation, the company has been recognized as an AAA-level credit enterprise in Shaanxi Province.

The chemical component of Gr4 titanium disk

Grade	Fe (max)	C(max)	N(max)	O(max)	H(max)	Residuals Elements Each(max)	Residuals Elements Total(max)


Gr4	0.5	0.08	0.05	0.4	0.015	0.1	0.4

The physical properties of Gr4 titanium disk

Grade	Tensile strength Mpa(Min)	Yield strength MPa	Elongation % (min)

Gr4	550	483-655	15

The main forging process of titanium alloy

01/

Forging: Forging is one of the common methods for manufacturing Gr4 titanium alloy disks. Forging can form complex shapes and improve the density and strength of the material. During the forging process, Gr4 titanium alloy is usually heated to 100-200℃ above the β transformation temperature to improve hot working plasticity and reduce deformation resistance.

02/

Rolling: Rolling is another method for manufacturing titanium alloy disks. The material is rolled into the desired shape and specifications through a rolling mill. During the rolling process, the heating temperature and deformation of the titanium alloy need to be strictly controlled to ensure the performance of the final product.

03/

Casting: Although casting may not be the preferred method for manufacturing titanium alloy discs, in some cases, the casting process can be used to produce parts with complex shapes or fine internal structures.

04/

Machining: Machining is usually carried out after forging or rolling to remove excess material and achieve the required dimensional accuracy and surface roughness.

05/

Heat treatment: Heat treatment is an important means to improve the organization and properties of Gr4 titanium alloy. Through appropriate heat treatment processes, the organization of the alloy can be optimized and the mechanical properties of the alloy can be improved.

06/

Arc additive manufacturing: This is an advanced manufacturing technology that manufactures parts by depositing materials layer by layer. For example, the cylindrical sidewalls and flanges of the disc can be formed by arc additive manufacturing using a cold metal transfer (CMT) process, followed by stress relief annealing and finally machining to remove excess material.

Detection

Destructive testing

Physical performance testing, hardness testing, chemical composition testing.

Nondestructive testing

Ultrasonic testing, penetration testing, appearance testing.

Material characteristics

Biocompatibility: Gr4 titanium has excellent biocompatibility, and can be well integrated with human bones and tissues, and will not cause rejection.

Superior corrosion resistance: Resistant to saline, blood and body fluids, suitable for long-term implantation.

High strength and light weight: While ensuring strength, it is 40% lighter than traditional steel materials, which improves patient comfort.

Non-toxic and non-magnetic: No interference with MRI and other sophisticated medical equipment, ensuring the safety of surgery and diagnosis.

Production and Processing Techniques

Melting

Electron beam melting (EBM) or vacuum arc melting (VAR) is used to ensure that the titanium material is pure and free of defects.

Forging

Hot forging is used to increase the density of the material and eliminate internal defects.

Rolling or drawing

Processing of titanium ingots into bars to control precise dimensions.
Annealing: Improve material toughness and reduce processing stresses.

Surface Treatment

Pickling or polishing to remove oxidized layers and obtain a clean, smooth surface.

Relevant Qualification Certificate

FAQ

Q: What are the common applications of titanium sheets?

A: Titanium sheets, a type of gr4 forgings titanium disc, are widely used in the aerospace industry for constructing aircraft components. Their lightweight and high-strength properties make them ideal for reducing the overall weight of aircraft while maintaining structural integrity. Additionally, titanium sheets are used in architectural applications where durability and corrosion resistance are required, such as in roofing and cladding.

Q: Why is titanium favored in medical applications?

A: The use of gr4 forgings titanium disc in medical applications is largely due to its biocompatibility and corrosion resistance. Titanium rods and implants are commonly used in orthopedic surgery as they integrate well with bone and are less likely to cause adverse reactions in the body. The material's durability also ensures long-term performance in medical devices.

Q: How does titanium perform in high-temperature environments?

A: One of the key advantages of gr4 forgings titanium disc is its excellent thermal stability. Titanium can maintain its strength and structural integrity at elevated temperatures, making it suitable for applications in industries such as power generation and metallurgy. This property allows it to be used in components such as turbine blades and heat exchangers where high-temperature performance is crucial.

Q: Can titanium be used in chemical processing?

A: Yes, gr4 forgings titanium disc is highly suitable for chemical processing applications due to its outstanding corrosion resistance. Titanium tubes and vessels are often employed in environments where they are exposed to aggressive chemicals, ensuring longevity and reliability. This makes titanium a preferred material for equipment used in the chemical industry.

Q: What are the advantages of titanium alloys over pure titanium?

A: Titanium alloys, a form of gr4 forgings titanium disc, offer enhanced mechanical properties compared to pure titanium. The addition of alloying elements such as aluminum and vanadium improves strength, formability, and corrosion resistance. These alloys are tailored for specific applications, providing material solutions that can meet demanding industrial requirements.

As one of the most professional titanium disc forging manufacturers and suppliers in China, we're featured by quality products and good price. Please rest assured to buy titanium disc forging for sale here from our factory. Contact us for customized service.

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